Material Reduction: Efficient fabric-formed concrete

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    Project update May 2014 – Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Lightweight panels: Shell panel and molds.

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    The Fabric Formwork Book: Methods for Building New Architectural and Structural Forms in Concrete

    "The Fabric Formwork Book: Methods for Building New Architectural and Structural Forms in Concrete". Written by Mark West, an expert in the field, this book takes a comprehensive approach that includes technical, historical and theoretical aspects of the subject.

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    Holcim Awards ceremony for North America 2005 – Boston, MA, USA

    Holcim Awards Bronze 2005 - North America Prof. Mark West, architect, University of Manitoba, Winnipeg, Manitoba, Canada and daughter Yesha.

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    Project update May 2014 – Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Structural tests conducted on a 4m fabric-cast reinforced concrete truss as part of PhD engineering research at CAST show the lack of diagonal “shear” cracks in this bending-moment shaped truss. The only reinforcing steel in the truss is located along the bottom chord. Photo: Betonwerk + Fertigteil-Technik.

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    Project update May 2014 – Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    When the concrete (a Portland cement mortar) is troweled onto this mold, the fabric deflects downwards slightly under the weight. Photo: CAST, University of Manitoba.

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    Project update May 2014 – Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    The first layers of glass fiber reinforced concrete (GFRC) are placed on top of the fabric, causing this formwork membrane to deflect under the uniform applied load. Photo: CAST, University of Manitoba.

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    Project update May 2014 – Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    The fabric-formed GFRC mold completed, prior to turning it over for use. This mold weighs less than 500kg. Photo: CAST, University of Manitoba.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    The panels which take on an organic form of flowing fabric are created using fiber-reinforced spray concrete. Photo: CAST, University of Manitoba.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: Basic method: A simple tarp is stretched between edge supports to form an efficient lightweight curved beam.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: 50% less concrete - embodied energy is reduced by placing material only where it is needed. Flexible forms make this easy to do.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: 12m (40ft.) beam shape follows forces.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: 12m (40ft.) beam formwork 10kg, USD 75.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: Thin-shell panels.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: Precast panels.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Fabric-formed precast panels.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: Thin-shell panels.

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    Project entry 2005 North America - Material Reduction: Efficient Fabric-Formed Concrete, Winnipeg, MB, Canada

    Basic Method: Column formwork: Recycled material formwork.

  • Awards Bronze 2005–2006 North America

The project presents a technique using flexible fabrics instead of conventional rigid molds for the production of concrete elements, offering significant reductions in material use and dead weight. Research and practical applications continue at CAST, University of Manitoba, which contributes to “open source” technical collaboration with additional university and industry partners.

Last updated: May 01, 2014

By Mark West - MEF University, Faculty of Arts, Design & Architecture, Istanbul, Turkey

The project presents a technique using flexible fabrics instead of conventional rigid molds for the production of concrete elements, offering significant reductions in material use and dead weight.

Research and practical applications continue at CAST, University of Manitoba, which contributes to “open source” technical collaboration with additional university and industry partners.

Material Reduction: Efficient fabric-formed concrete

Project authors

  • Mark West

    MEF University, Faculty of Arts, Design & Architecture

    Turkey

Project updates